Electrolyzer Controller
Embedded Controller with Stack Voltage/Current Profile
The electrolyzer controller is an embedded, radiation-tolerant unit that regulates stack current, water feed, and gas production rates within lunar life-support water processing chains. Operating at a 10 Hz control loop rate on 2 W of power, it adjusts oxygen output to habitat demand using constant-current control with a voltage compliance limit. Because space radiation threatens digital logic, the controller executes firmware from rad-hard NOR flash on radiation-tolerant processors, relying on autonomous hardware interlocks that bypass software during sensor faults to maintain safe differential pressures and prevent catastrophic hydrogen-oxygen crossover.
Embedded rad-tolerant controller managing electrolyzer current profile, gas production rate, water feed, and safety interlocks.
Purpose
Embedded rad-tolerant controller managing electrolyzer current profile, gas production rate, water feed, and safety interlocks.
Context
Child of L2-WTR-ELEC in L1-WTR water processing chain
Principles
- ▸Constant-current control with voltage compliance limit
- ▸Power profile follows life-support O2 demand
- ▸Differential-pressure interlock prevents H2/O2 crossover catastrophe
- ▸Safe-state on any sensor fault
- ▸Coordination with L1-WMS atmospheric demand
Typical implementations
- ▸NASA cFS control framework
- ▸Industrial electrolyzer PLC controllers
- ▸ESA SAVOIR avionics
Lunar considerations
- ▸Rad-tolerant FPGA/MCU
- ▸Authenticated firmware updates over DTN
- ▸Hardware interlocks bypass software
Specifications
Functional
| primary function | Embedded rad-tolerant controller managing electrolyzer current profile, gas production rate, water feed, and safety interlocks. |
| control loop rate hz | 10 |
Physical
| mass kg | 0 |
| materials | Code on rad-hard NOR flash |
| vacuum compatibility | True |
Operational
| power consumption w | 2 |
| thermal range c | -40, 70 |
| lifetime years | 100 |
| mtbf hours | 500000 |
Interfaces
Provides
- Current/voltage setpoints
- Electrolyzer status
Requires
- O2 demand signal
- Time reference
Cite this entry
Lunar Ark Codex. "Electrolyzer Controller" (L3-WTR-ELEC-CTRL). Retrieved 10 September 2026, from https://lunarark.com/entry/L3-WTR-ELEC-CTRL
Licensed CC-BY-SA 4.0. You may reuse and adapt this entry with attribution, under the same licence.