Mechanical Relay Switchgear
Latching Sealed Mechanical Relays for Large Loads
Mechanical relay switchgear provides DC power routing for large loads up to 800 volts and 200 amperes within lunar distribution networks. Each 15-kilogram assembly uses latching cadmium-bronze contacts and ceramic standoffs to hold state without continuous coil current, drawing only 2 watts during operation. The lunar surface presents severe operational risks from intrusive, abrasive dust that fouls exposed contacts and degrades electromechanical hardware. To prevent particulate contamination and facilitate DC arc interruption, the unit isolates its switching mechanism inside hermetically sealed, hydrogen-filled chambers, providing a 30-year design lifetime, a 400,000-hour mean time between failures, and 100,000 operating cycles.
Latching sealed mechanical relays for switching large loads — low quiescent power, high current capacity, hermetic enclosure.
Purpose
Latching sealed mechanical relays for switching large loads — low quiescent power, high current capacity, hermetic enclosure.
Context
Child of L2-PDM-SWGR within the Lunar Ark system
Principles
- ▸Latching design holds state without continuous coil current
- ▸Sealed gas-filled (H2) arc chambers for DC interruption
- ▸Position feedback contacts for state verification
- ▸Coil PWM economizer reduces transient power
- ▸Designed for 100,000+ operations
Typical implementations
- ▸Gigavac GX series HVDC contactors heritage
- ▸Eaton DC contactors (industrial)
- ▸TE Connectivity Hartman contactors
Lunar considerations
- ▸Mechanical contactors well-suited for infrequent switching
- ▸Sealed enclosures protect against dust
- ▸Long-life latching reduces total energy use
Specifications
Functional
| primary function | Latching sealed mechanical relays for switching large loads — low quiescent power, high current capacity, hermetic enclosure. |
| voltage v | 800 |
| current a | 200 |
| operating cycles | 100000 |
Physical
| mass kg | 15 |
| materials | Cd-bronze contacts, Hermetic arc chamber, Ceramic standoffs |
| vacuum compatibility | True |
Operational
| power consumption w | 2 |
| thermal range c | -40, 70 |
| lifetime years | 30 |
| mtbf hours | 400000 |
Interfaces
Provides
- Switched bus segments
Requires
- Coil power
- Switching commands
Cite this entry
Lunar Ark Codex. "Mechanical Relay Switchgear" (L3-PDM-SWGR-RELAY). Retrieved 10 September 2026, from https://lunarark.com/entry/L3-PDM-SWGR-RELAY
Licensed CC-BY-SA 4.0. You may reuse and adapt this entry with attribution, under the same licence.